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FMVSS210 – Seat Belt Test Validation

Finite Element Analysis
ClientAnonymousIndustryTransport & MobilitySoftwareABAQUSAuthorMathieu LussierShare

Key Benefits:Ìý

  • Virtually validate standardÌýtestsÌýbeforeÌýmanufacturing a prototypeÌý
  • Cost and time reductionÌý
  • Realize design changes at the early (virtual) stageÌý

New vehicle manufacturers must comply with several standards, one of them in North America isÌý,ÌýensuringÌýproper locationÌýfor occupantÌýrestraintÌýand preventingÌýtheir failure.ÌýÌý

This test requires pulling on seat belts with specific forces and at specific locations representing a person in the seat supporting an impact. This test is usually done with a physical prototype in certified test centers.

The best way to make sure these expensive tests will pass the test is to simulate them virtually using Finite Element Analysis during the design phase. ABAQUS explicit solver is used to realize this type of analysis.

The image showsÌýstress results in the seat and vehicle structures at some point in time during the pull test. In addition to stresses, bolts and rivets forces are evaluated to predict the pass or failure of the test. In this case, the customer was able toÌýmodify theÌýdesign of the attachmentÌýregionsÌýto improveÌýlocalÌýrigidityÌýandÌýpass the test.ÌýÌý

LeveragingÌýtheÌýsimulation technologies in suchÌýan application allows for savingÌýsignificant time and moneyÌýsinceÌýfailingÌýa physical testÌýis very costly both in time and money. Better to validateÌýtestsÌýearly in the virtual world whereÌýdesign changes areÌýeasy and quick to do.Ìý